Electric Two-Wheeler Automotive Assembly
A technology-first electric two-wheeler mobility innovator building a high-end “gadget-on-wheels” ecosystem. The client differentiates itself through software-led design, advanced electronics, and a strong innovation-driven product philosophy.
As manufacturing scale and product complexity increased, the client faced a dual challenge: designing a future-ready greenfield electric vehicle and battery manufacturing facility, while modernizing existing brownfield plants to extract higher value from legacy investments. The ambition was to move beyond isolated automation to a fully integrated Industry 4.0 ecosystem.
To design an Industry 4.0 strategic blueprint enabling smart, lean, and scalable electric vehicle manufacturing across both greenfield and brownfield facilities, integrating AI, IoT, and digital twins while maintaining capital efficiency.
| Stage | Description |
|---|---|
| Visibility | IoT-enabled sensorization delivering real-time visibility across assets, quality, and energy usage. |
| Predictability | AI-driven analytics enabling predictive insights for quality, throughput, and maintenance. |
| Autonomy | Self-optimizing systems supporting continuous improvement and minimal manual intervention. |
The engagement delivered a future-ready manufacturing blueprint positioning manufacturing as a strategic advantage rather than a cost function. The client gained a scalable, sustainable, and technology-led production foundation aligned with its innovation-driven brand.